Exhaust Product Guide

TABLE OF CONTENTS MEDIUM- AND HEAVY-DUTY EXHAUST PRODUCTS CATALOG NO. F116080

Our innovative products solve complex filtration and exhaust system challenges that improve people’s lives, enhance engine and equipment performance and protect our environment. Donaldson has the technical expertise, superior customer support and vast network of locations around the world to meet your toughest needs – from initial system design through replacement products.

This publication contains a wide selection of standard exhaust components for both original equipment manufacturers and replacement parts for existing diesel-powered vehicles and equipment that operate in a variety of conditions. For assistance with muffler or accessory selection, contact your local Donaldson distributor or dealer.

Overview ............................................. 2 Exhaust Product Line.....................................2 Expanded Catalog Content and Where to Buy.........................................4 History ...........................................................5 Diesel Retrofit Emissions Solutions...............6 Engine Exhaust Flow & Airflow Calculations .7 Engine Aftermarket Exhaust Warranty...........8 Accessories.......................................... 9 Exhaust System Components ..................... 10 Common System Configurations.................11 Exhaust Joint/Connections .......................... 12 Exhaust Clamps...................................... 13-17 Heat Sleeves & Heat Wraps ........................18 Flex Tubing & Cut to Length Flex ............ 18-19 Sliding clamps 2nd generation.....................20 V-Band Clamps for Flanged Connections.....21 Flared Connectors & Adapters.....................22 Reducers/Expanders....................................23 Tilt Cab Ball & Cone Connectors .................24 Y or Wye Adapter Pipe.................................24 Splitter Tee Adapter......................................24 Stack Caps ................................................... 25 Universal Swivel Hanger..............................25 Universal Mounting Bracket ........................25 Pipe Hangers ...............................................25 Universal Pipe Guards & Clamps.................26 Elbows & Bent Tubes..............................26-29 Straight Tubing & Stack Pipes .................30-32 Tailpipes .......................................................32 Spark Arrestors ............................................33 Muffler Guards & Accessories.....................34 Muffler Hangers...........................................34 Heavy-Duty Muffler Mounting Straps.....34-36 Heavy-Duty Hangers Grab Handles, Manifold Tube/Flange & Threaded Adapters ......................................37 Exhaust Ejectors & Check Valves ...........38-39 DPF Pulse Cleaner..................................40-41 DPF Thermal regenerator........................42-43

Muffler Selection & Specifications.. 45 Attenuation & Backpressure By Muffler Style & Inlet/Outlet Size.............47 Muffler Specifications by Part Number........53 Muffler Specifications by Style & Inlet ........66 Shoptalk ............................................ 67 Shoptalk - Free Subscription! ....................67 Purpose of an Exhaust System....................68 Muffler Design & Performance ...................68 Exhaust Product Materials...........................69 Noise Sources .............................................70 European Noise Legislation Off Road..........71 Rules of Thumb............................................72 Emissions Devices & Acoustic Silencing.....72 Familiar Sounds on the dBA Noise Scale.....72 Emissions Mandates & Timing ....................73 Diesel Particulate Matter (PM) Allowed per Horsepower-Hour (soot vials) ............73 Cutting & Installation Instructions for Flex Tubing.......................................... 74 Donaldson & Industry Acronyms.................75 Engine Brake & Exhaust Silencer ................75 SealClamp™ Installation Instructions .....76-77 Terms & Definitions .....................................78 Part number index .......................................79

Improve

Enhance

Protect

Medium- and Heavy-Duty Exhaust Products t 1